Dutch Structuring Technologies (DST) specializes in developing and producing next-generation plant-based meat and fish substitutes using a patented novel technology. This innovative approach surpasses existing production techniques in terms of flexibility and scalability. DST's method allows for the incorporation of various ingredients such as proteins, oils, fats, and flavorings during the texturization process, resulting in revolutionary long-fibred plant-based products with realistic textures. Established in response to the increasing global population, expected to grow by 25% by 2050, DST aims to create sustainable food systems by reducing reliance on animal protein while still satisfying the taste and texture preferences of consumers. The company's aspiration is to make plant-based meat a household staple by providing textures that closely resemble real meat or fish using simple and clean ingredients. To achieve this, DST has developed a novel production technology capable of producing high-quality plant-based meats in volumes suitable for food manufacturers. The Sheartex Technology represents a significant advancement over traditional extrusion processes, enabling the production of high-quality textured protein at a rate of 1000 kg per hour, making plant-based options accessible and competitively priced. Furthermore, DST's technology allows for precise control over texture at the fiber level, enabling food manufacturers to select the desired length and strength of fibers to match the meat they aim to replicate. In addition to proteins and water, the ability to incorporate fats, emulsions, and dry flavorings enhances the flavor profile of the products. The Sheartex machines feature a unique design that improves efficiency and flexibility, accommodating a wide range of products, from fish and chicken to beef structures, with minimal maintenance requirements. DST is also developing the CHS technology, designed to produce highly textured, affordable meat alternatives from plant-based ingredients. Aiming to process up to 1000 kg/hour, the CHS machine is set to build on the success of an existing 300 kg/hour model and will focus on creating realistic prototypes for chicken, fish, and beef products. Overall, DST is positioned as a leading innovator in plant-based textured meat and fish replacements, dedicated to making plant-based diets more mainstream.
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